I finally managed to shatter the insert in the cutoff tool. Once this was done, pressure on the screw was relieved, and it came right out. I wound up bending the blade-fingers that hold the insert a wee bit. Bent them back to roughly the right shape and angle, put a new insert in, and tried again. Promptly broke it. Why?
One mistake I made is that cutoff speeds are much, much slower than normal turning speeds would be, for carbide. I did not know this. For turning five-eighths material with carbide, I ought to be running 1,700 RPM or so. But for a cutoff tool working on that diameter, it's got to be more like 400 RPM.
I am still learning.
I'd like to just buy another tool, but oddly, this cheap cutoff tool only seems to be available in kits like the one I bought. I'll keep shopping. A blade type might be worth trying. Otherwise, well, I can always go back to using a hacksaw.
I also used this incident to justify finally buying a folding set of Torx™ wrenches, since the shiny toy T20 that came with the tool, and which was stamped 'CR-V' - which usually signifies "chrome vanadium" - was in fact made of soft stainless, and the splines of the tip bent under high torque.
(and that was with a four inch handle and my weak-ass arthritic hands
turning it; it's not as if I put a three foot long cheater pipe on it)
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