and so are small NPT* pipe diameters.
I want to write more about this, but I am mentally and emotionally and physically exhausted.
So maybe I'll do that later, so I guess this is now a placeholder so I don't forget.
Ahem. >_>
...
Okay, it's a little later. I'm eating lunch. I've taken some deep breaths.
Given: quick-disconnect fittings are in common use for compressed air hoses used for air-driven tools, blow-off nozzles, spray guns, and so forth.
Item: in the USA†, there are not less than two commonly-used interface patterns, each of which is available in two sizes; and there are not less than two minor players (which may have better flow performance, but which are not as widely available) and those also come in two sizes!
Item: pipe and pipe fittings commonly used with these QD fittings are sized by their nominal ID, but their as-manufactured ID can vary wildly and may be larger or smaller than specified. Note that smaller IDs represent flow restrictions.
Item: common air-hose sizes found around the shop and attached to man-portable compressors come in 1/4", 3/8" and 1/2" ID sizes.
But the fittings!
The 1/4" ID hoses usually come with 3/8" trade size fittings, so that's fine. But the 3/8" ID hoses also come with 1/4" fittings. You would think this would be a significant flow restriction... but it turns out that most of the 1/4" fittings have a nearly 3/8" ID, and most can be drilled or bored out to nearly 3/8".
The 3/8" fittings have an ID ranging from 5/16" to a full 3/8", depending on the quality of the fitting. Boring these out when they are undersized removes very little material.
1/2" hoses come with either 3/8" or 1/2" fittings. 1/2" fittings mostly seem to have ID's close to 1/2". (trade size matches nominal size)
Larger pipe sizes seem to be closer to their nominal size.
Item: the two connector shapes are variously referred to as:
I/M - Industrial / Milton™ pattern
A/T - Automotive / TruFlate™ pattern
The two do not intermate.
When it comes to flow restrictions, the valve inside the female QD (which automatically shuts off the air when a tool is disconnected) dominates. The bigger we make those parts, the less the turbulence through that valve will slow down the flow. I chose to standardize on the larger - 3/8" size for flow reasons, and on the TruFlate style because I suspect the TruFlate locking ridge is less subject to damage - but that's a quibble, and loads of people have had years of good service from both styles.
Avoid generic or cheap zinc connectors. The premium connectors are the name brands, including Milton, TruFlate, AmFlo, and the top shelf would be Prevost™ hoses and connectors.
Allegedly, AmFlo makes universal connectors capable of mating to either of the other types, but I've not seen or touched them, so I have no opinion on them.
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*for my non-Amurricun readers, NPT= National Pipe Thread, the main pipe thread standard
used in Amurricuh for gas, water, and compressed air, among other things. It is similar to
British Pipe thread, but hsd slightly coarser TPI and NPT is tapered whereas BPT is not.
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†outside the USA, you may have to choose between "German" and "British" patterns
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